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Robotic Welding System
Prominent & Leading Wholesaler from Faridabad, we offer robotic welding automation.
Robotic Welding Automation
Product Price: Rs 10 Lakh / SetGet Best Price
Minimum Order Quantity: 1 Set
Product Details:
Welding Type | MIG Welder |
Automation Grade | Semi-Automatic |
Available I Or O Slots | As per system requirements |
Tilt Or Turn Options | Fixtured |
Position Repeatability RP | 100 mocron |
1. Robotic Systems:
- Robotic Arms: Industrial robots equipped with specialized welding tools are commonly used. These robotic arms are often articulated, allowing them to move with a high degree of freedom, mimicking the dexterity of a human arm.
- End-of-Arm Tooling (EOAT): The robotic arm is fitted with welding-specific tools, such as welding torches or electrodes, that are designed for the specific welding processes required.
2. Welding Processes:
- Arc Welding: Most robotic welding systems use arc welding processes, such as gas metal arc welding (GMAW) or gas tungsten arc welding (GTAW). These processes involve the use of an electric arc to melt and fuse metal components together.
- Spot Welding: In some applications, robots are used for spot welding, where metal sheets are joined at specific points through the application of high current for a short duration.
3. Programming and Control:
- Offline Programming: Robotic welding systems are often programmed offline using specialized software. This allows for simulation and optimization of welding paths before the robot is deployed on the shop floor.
- Sensors and Vision Systems: Some robotic welding systems are equipped with sensors and vision systems to adapt to variations in workpieces and ensure accurate and consistent welds.
4. Advantages of Robotic Welding Automation:
- Efficiency: Robots can work continuously without breaks, leading to increased productivity.
- Consistency: Robotic systems provide consistent weld quality, reducing variations caused by human factors.
- Safety: By handling hazardous welding tasks, robots contribute to a safer working environment for human operators.
- Cost-Effectiveness: While the initial investment can be significant, the long-term cost benefits, including reduced labor costs and increased productivity, often justify the expense.
5. Applications:
- Automotive Industry: Robotic welding is widely used in automotive manufacturing for joining car body components.
- Heavy Equipment Manufacturing: Construction equipment, agricultural machinery, and other heavy equipment benefit from the efficiency and precision of robotic welding.
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